Here’s a fact that surprises most business owners across Metro Vancouver and the Fraser Valley: the average industrial compressed air system wastes 20–30% of all the air it produces through leaks.
That wasted air is wasted electricity — and it’s costing you more than you think.
A 1/8-inch leak at 100 PSI wastes approximately 25 CFM of compressed air continuously. Running a compressor to replace that air costs roughly $3,000–$5,000 per year in electricity alone.
Most facilities have more than one leak.
Pipe joints, fittings, and threaded connections
Hose assemblies and quick-connect couplings
Pressure regulators, filters, and lubricators
Automatic condensate drains that have failed open
Point-of-use connections and tool fittings
The most effective method is ultrasonic leak detection — a tool that identifies the high-frequency sound of escaping air, even in noisy industrial environments. For smaller systems, soapy water on fittings will show bubbles at leak points.
Most leaks are repaired by tightening connections, replacing fittings, or installing new seals. A repair that costs $200 in labour and parts can save $2,000+ per year in electricity. The ROI is almost always less than two months.
Motion Air Compressors uses ultrasonic leak detection equipment to find leaks that are invisible and inaudible to the naked ear — even in loud industrial environments. Most leak repairs pay for themselves within weeks. We serve Metro Vancouver, the Fraser Valley, and throughout BC.
How do I know if my compressed air system has leaks?
The most reliable method is ultrasonic leak detection performed by a qualified technician. A simpler approach for accessible connections is soapy water — bubbles indicate leaks. If your compressor runs more than expected to maintain pressure, leaks are a likely culprit.
What percentage of compressed air is typically lost to leaks?
In a well-maintained system, leakage should be less than 5% of total production. In typical industrial facilities without active leak management, 20–30% loss is common. Some poorly maintained systems lose even more.
How long does a compressed air leak survey take?
For a typical commercial or light industrial facility, a leak survey usually takes 1–3 hours. Larger or more complex systems take longer. Most leaks found during the survey can be repaired during the same visit.
Ready to get started? Contact Motion Air Compressors today — we come to you across Metro Vancouver, the Fraser Valley, Whistler, Vancouver Island, and throughout BC.
